大家都知道FCS是由PLC或DCS发展而来,现在FCS系统被广泛的应用,那么,PLC与DCS前景又将如何。
PLC于20世纪60年代末期在美国首先出现,目的是用来取代继电器,执行逻辑、计时、计数等顺序控制功能,建立柔性程序控制系统。1976年正式命名,并给予定义:PLC(Programmable logic Controller)是一种数字控制专用电子计算机,它使用了可编程序存储器储存指令,执行诸如逻辑、顺序、计时、计数与演算等功能,并通过模拟和数字输入、输出等组件,控制各种机械或工作程序。经过30多年的发展,PLC已十分成熟与完善,并具有强大的运算、处理和数据传输功能。并定义为可编程控制器(Programmable Controller PLC)。PLC在FCS系统中的地位似乎已被确定并无多少争论。PLC作为一个站挂在高速总线上。充分发挥PLC在处理开关量方面的优势。另外,电厂辅助车间,例如水处理车间、循环水车间、除灰除渣车间、输煤车间等,这些车间的工艺过程多以顺序控制为主。PLC对于顺序控制有其独特的优势。辅助车间的控制系统应以遵循现场总线通讯协议的PLC或能与FCS进行通讯交换信息的PLC为优选对象。
现场总线的应用是工业过程控制发展的主流之一。可以说FCS的发展应用是自动化领域一场革命。采用现场总线技术构造低成本现场总线控制系统,促进现场仪表的智能化、控制功能分散化、控制系统开放化,符合工业控制系统技术发展趋势。总之,计算机控制系统的发展在经历了基地式气动仪表控制系统、电动单元组合式模拟仪表控制系统、集中式数字控制系统以及集散控制系统(DCS)后,将朝着现场总线控制系统(FCS)的方向发展。虽然以现场总线为基础的FCS发展很快,但FCS发展还有很多工作要做,如统一标准、仪表智能化等。另外,传统控制系统的维护和改造还需要DCS,因此FCS完全取代传统的DCS还需要一个漫长的过程,同时DCS本身也在不断的发展与完善。可以肯定的是,结合DCS、工业以太网、先进控制等新技术的FCS将具有强大的生命力。工业以太网以及现场总线技术作为一种灵活、方便、可靠的数据传输方式,在工业现场得到了越来越多的应用,并将在控制领域中占有更加重要的地位。
结论
在未来,工业过程控制系统中,数字技术向智能化、开放性、网络化、信息化发展,同时,工业控制软件也将向标准化、网络化、智能化、开放性发展。因此现场总线控制系统FCS的出现,数字式分散控制DCS及PLC并不会消亡,DCS及PLC系统会更加向智能化、开放性、网络化、信息化发展。或只是将过去处于控制系统中心地位的DCS移到现场总线的一个站点上去。这样说,DCS或PLC处于控制系统中心地位的局面从此将被打破。今后的控制系统将会是:FCS处于控制系统中心地位,兼有DCS、PLC系统一种新型标准化、智能化、开放性、网络化、信息化控制系统。
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