■一致性、集中式工程与分布式I/O模块是对现代控制技术提出的要求。即使是在生产工厂,例如Bayernland eG公司位于雷根斯堡的乳品厂,这些具有前瞻性的方式也可以使用多层和一致的对象描述来实现。而这就需要统一命名从自动化系统中的现场层到控制层的信号。使用模块化的WAGO-I/O-SYSTEM750系列,I/O信号就可以通过PROFIBUS现场总线适配器传输到ME自动化工程有限公司(前身为KH自动化工程有限公司)生产的自动化和控制系统组件,以进行进一步处理。
雷根斯堡乳品厂是以前独立经营的乳制品制造商DomspitzmilcheG公司的总部。2008年,该公司位于雷根斯堡和安贝格的两个乳品加工厂被Bayernland eG公司合并。大约1800位奶农每年供应2.7亿千克的生牛奶,用于生产饮用牛奶、酸乳、酸奶、甜点、奶酪、黄油、脱脂奶粉和乳清粉。
雷根斯堡乳品厂提供了自动接收站,用于接收奶农供应的牛奶。通过使用感应式流量测量和温度测量技术,每小时可接收的牛奶大约为25万升。这些原料乳在进一步处理的过程
中还要接受密集监测。生牛奶从接收站输送到容量为82万升的储存罐中。在生产的第一步,储存罐中的牛奶被抽送到一个操作室进行分离、巴氏灭菌和冷却。然后,通过不同的管道系统将牛奶和奶油输送到各自的生产领域。相连的生产区域包括存储区、不同尺寸的催熟桶以及用于进一步加工奶制品的机器。所有的管道系统、存储罐和容器都与清洁系统相连。清洁程序按照预设的时间间隔自动进行。
■时间紧迫、空间紧张
由于控制系统技术过时给更换零部件带来了困难,BayernlandeG公司决定采用新的过程控制系统。改造的目标是显著延长系统运行时间、提高生产能力以及使用先进灵活、易于未来扩展的技术。通过新的控制系统,所有的过程控制领域应该可以从中央控制室和遍布厂区的分布式操作站进行操作和监测。ME自动化工程有限公司的PMSX®pro过程管理系统确保各种奶制品可以实现具有成本效益的自动化生产,同时又能满足客户严格的质量要求。由于改造时间有限、现有的系统空间紧张,这给项目的实施带来了极大的挑战。
■集成密度高,图形化显示
为了达到较高的I/O集成密度,充分利用厂区内的紧张空间,BayernlandeG公司选用了成熟的WAGO-I/O-SYSTEM 750系列。通过PROFIBUS DP可以与上层自动化系统——三菱集团的MELSEC System Q——进行通信。无论是WAGO-I/O-SYSTEM750系列I/O模块的输入和输出,还是其它自动化系统的输入和输出,都使用PMSX®pro过程管理系统的PROFIBUS generator-Profigen进行了唯一命名,并作出记录。现有的信号列表能以.csv文件的格式导入。Profigen使用拖放功能(drag&drop)对输入端和输出端的信号进行管理和分配,并图形化显示自动化系统、WAGO-I/O-SYSTEM以及其他PROFIBUS组件。命名文件是自动生成的。可用文件包括封面页、目录、设备结构和扩展图纸以及针对模块的名称图表,图表中附有对输入端、输出端信号的详细说明。
■自动生成,完全集成
借助Profigen生成符合IEC61131-3标准的全局变量列表(GVL),可在自动化系统内发布所有输入和输出的名称,从而为一致性提供第一步。这样可以确保模块文档内使用的I/O名称与自动化系统内用于编程和测试的I/O名称完全相同。保持一致性的第二步是自动生成和/或同步PMSX®pro数据库所需的以及控制系统内使用的功能块通信变量。这种协调是通过集中式软件环境“Engineering Workbench”来执行的,从而实现输入/输出信号名称跟过程映像中的过程可视化相对应。静态和动态的功能图表也同时被生成。并且,用户也获得符合IEC 61131-3标准的功能图表文档。WAGO-I/O-SYSTEM 已完全集成到PMSX®pro图形化显示及文档工具中,供所有的用户使用。
在三天的时间内,大约4200个现场信号经过计算和测试,并借助PMSX®pro过程管理系统投入了运行,这样在一周的开始之际就恢复了雷根斯堡的生产工作。原本有限的改造时间得以保证,因为所有的过程阶段早已在一个全面的“工厂验收(FactoryAcceptance)”测试中进行了模拟和测试。
FOXBORO 873PH Electrochemical Analyzer pH/ORP
FOXBORO 873EC-AIZFNZ 873 120V ELECTRODELESS ConDUCTIVITY ANALYZER B418495
Foxboro 873EC-AIYFNZ-7 Conductivity Analyzer
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FOXBORO 873EC-AIPFGZ ELECTRO CHEMICAL 120V-AC 0-50MS/CM ANALYZER B318836
FOXBORO 873EC-AIPCGZ-7 873ECAIPCGZ7
FOXBORO 873EC Electrochemical Analyzer for Electroless Conductivity Measurement
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Foxboro 873CC-AIWFFZ Contacting Conductivity Analyzer NOS
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Foxboro 873 Ph/ORP Analyzer 873PH-AIPFGZ-7 873PHAIPFGZ7
Foxboro 873 PH/ORP Analyzer
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FOXBORO 872-10AMP-4 ST BD **
FOXBORO 872 MonITOR MODEL # 872-872-20ALS-8 (8025)
Foxboro 872 Monitor 872-20AMS 872-20AMS-8 872-20AMS-8-BB 872-20AMS-058
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FOXBORO 872 MonITOR **
Foxboro 872 Monitor
Foxboro 872 Monitor
FOXBORO 872 ELECTROCHEMICAL MonITOR ST.BD 872-20AMS-78 104672
FOXBORO 871PH-1X3A STA PH AND ORP
Foxboro 871PH-1X1A-A Sensor Ph/ORP Holder 871PH1X1AA
Foxboro 871PH-1X1A-A Sensor Ph/ORP Holder
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Foxboro 871FT-3E3D4T-34 Conductivity Sensor
Foxboro 871FT-2D1A1C-3C Conductivity Sensor
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Foxboro 871FT-1C1A1C-4C/439A Conductivity Sensor SS EXCELLENT ConDITION $399
FOXBORO 871FT SERIES FLOW-THROUGH ConDUCTIVITY SENSOR
Foxboro 871FT Conductivity Sensor 871FT-3J3D3C-C In Box
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FOXBORO 871EC-REO 871ECREO
FOXBORO 871EC-REO 871ECREO
FOXBORO 871EC-PP0-4/EP438E CABLE **
FOXBORO 871EC-PP0-4/436E 871ECPP04436E
FOXBORO 871EC-PN3 871ECPN3
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Foxboro 871CC-E2-4-A Conductivity / Resistivity Cell Sensor
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foxboro 871CC-A2-6 Conductivity / Resistivity Sensor
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foxboro 871CC Contacting Conductivity and Resistivity Sensors and Accessories
Foxboro 871CC Conductivity / Resistivity Cell Sensor
FOXBORO 871A-3F-3 SERIES PH AND ORP SENSOR
FOXBORO 871A-2F-7 871A2F7
Foxboro 871A-2F7 pH Sensor
Foxboro 871A-2F7 pH Sensor
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Foxboro 871A-2F-3 Sensor Transmitter w/15' Cable
FOXBORO 871A2F/EP389B-ST-A 871A2FEP389BSTA
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Foxboro 871A-1D-3 Analytical PH/ORP Sensor
FOXBORO 870PH-80-P*A Electronic Transmitter E/FN-A 0-100 Percent 0-2 PH
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Foxboro 870PH-70-N Electronic Transmitter
FOXBORO 870PH-70 ELECTRonIC TRANSMITTER 870PH70, REF. # 84255F10
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Foxboro 870ITPH-FYCNZ-7 pH Transmitter
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FOXBORO 870ITPH-AYFNZ-7 I/A SERIES TRANSMITTER pH/ORP
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FOXBORO 870ITPH-AYFNZ INTELLIGENT ELECTROCHEMICAL ORP ION PH TRANSMITTER B407816
Foxboro 870ITPH-AYFAA-7 TRANSMITTER 1/A PH ORP 870IT
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FOXBORO 870ITEC-AYFNZ-7 TRANSMITTER **
Foxboro 870ITEC-AYFNZ-7
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Foxboro 870ITEC-AWFNZ-7 I/A Series Electrodeless Conductivity Transmitter $299
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Foxboro 870it
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Foxboro 870CC-15-NXA Electronic Transmitter
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Foxboro 870CC-14-NXA Electronic Transmitter
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Foxboro 870CC-07-N Electronic Transmitter
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Foxboro 870CC-05-N Electronic Transmitter
Foxboro 870 IT 870ITEC-AXFNZ I/A Series Conductivity Trasmitter (11314)
Foxboro 870 870ITEC-AWFNZ-7 I/A Electrodeless Conductivity Transmitter $399
FOXBORO 868618 868618
Foxboro 867EF-MD1SKA4-A D/P Cell Intelligent Transmitter
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FOXBORO 867DF-HD1SSE-A D/P CELL INTELLIGENT PRESSURE TRANSMITTER D207058
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FOXBORO 863DP-M2D1SS-X 863DPM2D1SSX
Foxboro 863DP-M2D1SS-M Differential Pressure Transmittr
FOXBORO 863DP-M2D1SK-M TRANSMITTER **
FOXBORO 863DP-M2D1NS 863DPM2D1NS
FOXBORO 863DP-M2D1CC-C 863DPM2D1CCC
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Foxboro 863DP-A2D1NS Differential Transmitter
Foxboro 861GM-ED1-CX Intelligent Transmitter 3000 psig
FOXBORO 861GM-ED1-C 861GMED1C
FOXBORO 861GM-DD1 861GMDD1
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FOXBORO 861GM-BD1-MPX **
FOXBORO 861GM-BD1-C 861GMBD1C
FOXBORO 861GM-AD1 861GMAD1
Foxboro 861GM DD1 M Intelligent Transmitter
Foxboro 861AM Pressure Transmitter
FOXBORO 84W-U01S1SSTJF * NO BOX*
FOXBORO 84W-T03S1STTJF TRANSMITTER, SN: 100B2001,MWP @ 100 DEG F, 1450 PSI,
Foxboro 84S-UO3TJRK-C in Line 3" Sanitary Vortex Flow Transmitter Liq Gas S NIB
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FOXBORO 84F-U02S1SSTJK-LN VORTEX FLOWMETER
Foxboro 84F-T04S1SS1TJF Intelligent Vortex Flowmeter Transmitter 84FT04S1SS1TJF
Foxboro 84F-LO2R1SRTJK 2" CF8M
FOXBORO 847EX-HI1SKJ2 **
FOXBORO 847DF-HI1SSE-A **
FOXBORO 843MPHI3ASASAM 12.5-36V-DC 0-10PSI PRESSURE TRANSMITTER B327037
FOXBORO 843MP-BI3ESASE-M DIAPHRAGM D/P CELL PRESSURE 36V-DC TRANSMITTER B328765
FOXBORO 843MP-AI3ESASE-M WITH DIAPHRAGM 12.5-36V-DC PRESSURE TRANSMITTER B327138
FOXBORO 843MP-AI3ESASE-M DIAPHRAGM PRESSURE 36V-DC TRANSMITTER B327888
FOXBORO 843MP-AI3ESASE-M DIAPHRAGM PRESSURE 12.5-36V-DC TRANSMITTER B328648
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FOXBORO 843DP-C2I1SS ELECTRonIC MAX 3000PSI 12.5-36V-DC TRANSMITTER B414689
FOXBORO 843DP-B2I1SS-M ELECTRonIC TRANSMITTER
FOXBORO 843DP-B1T1NS DIFFERENTIAL PRESSURE TRANSMITTER 25-100 PSI 4-20mA 3000MWP
FOXBORO 843DP-A2I1SS ELECTRonIC TRANSMITTER 843DPA2I1SS
FOXBORO 843DP-A2I1NS-AM 843DPA2I1NSAM
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FoxBoro 841GM-EI1-A Transmitter
FoxBoro 841GM-EI1 Transmitter
Foxboro 841GM-E Pressure Transmitter 2000 PSI 4-20 MA
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FOXBORO 841GM-D 841GMD
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FOXBORO 841GM-CI1-M 841GMCI1M
FOXBORO 841GM-CI1 841GMCI1
FOXBORO 841GM-CI1 TRANSMITTER **
FOXBORO 841GM-CI1 ELECTRonIC TRANSMITTER **
FOXBORO 841GM-CI1 ELECTRonIC PRESSURE TRANSMITTER 12.5-36VDC MWG 300 PSIG NNB
FOXBORO 841GM-CI1 12.5-36V-DC 0-200PSI PRESSURE TRANSMITTER D435715
Foxboro 841GM-C1 Electric Transmitter
FOXBORO 841GM-C ELECTRonIC TRANSMITTER 12.5-36 VDC, 300 PSIG ()
FOXBORO 841GM-BI1 841GMBI1
FOXBORO 841GM-BI1 TRANSMITTER
Foxboro 841GM-BI1 Pressure Transmitter
FOXBORO 841GM-BI1 841GMBI1
FOXBORO 841GM-BI1 ELECTRonIC TRANSMITTER 4-20 MA, 12.5-36 VDC, 100 PSIG ()
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FOXBORO 841GM-BI1 ELECTRonIC TRANSMITTER 100 PSIG, 12.5-36 VDC, 4-20 MA ()
FOXBORO 841GM-BI1 ELECTRonIC TRANSMITTER * IN A BOX*
FOXBORO 841GM-BI1 4-20MA 12.5-36V-DC 0-50PSI PRESSURE TRANSMITTER B467836
FOXBORO 841GM-BI1 4-20MA 12.5-36V-DC 0-50PSI PRESSURE TRANSMITTER B467832
Foxboro 841GM-B1 Pressure Transmitter
FOXBORO 841GM-AI1-C TRANSMITTER REF 91F11668-3A1 ORIGIN 2A9114 12.5-36VDC 30PSIG
FOXBORO 841GM-AI1-A 841GMAI1A
FOXBORO 841GM C11..... PRESSURE TRANSMITTER..... 20 BAR........... PACKAGED
Foxboro 841GM BI1 Electronic Transmitter
Foxboro 841AX-CI1-CM Electronic Transmitter 12.5-36VDC 300 PSIG 95331372
Foxboro 841AX-BI1 Electronic Transmitter with Sensor 841AXBI1 Flow Meter
FOXBORO 84 F-T08SSTJF TRANSMITTER 275 PSI ()
FOXBORO 83W-T02S1SSTJA **
FOXBORO 83W-T01S1SSTNA-N **
FOXBORO 83W-T01S1SSTNA **
FOXBORO 83W-D1HS1SSTJA-H 83WD1HS1SSTJAH
FOXBORO 83W-D04S1SSTNA 83WD04S1SSTNA
FOXBORO 83W-D04S1SSTJA-T VORTEX FLOWMETER * IN A BOX*
FOXBORO 83W-D03S1SSTNA 83WD03S1SSTNA
FOXBORO 83W-D03S1SSRJA D FLOWMETER
FOXBORO 83W-D03515FTJA-NH 83WD03515FTJANH
FOXBORO 83W-D02S1SSTNA VORTEX FLOWMETER * IN A BOX*
FOXBORO 83W-A02S1SSTAJ VORTEX FLOWMETER MWP 1500 PSI **
FOXBORO 83S-T02TIA-N **
FOXBORO 83S-A03TNA 83SA03TNA
Foxboro 83S D02TJA I/A vortex flowmeter
FOXBORO 83F-T06S1STTJA 83FT06S1STTJA
FOXBORO 83F-D1HS1SSTJA 83FD1HS1SSTJA
Foxboro 83F-D06S1SSRJA-D Vortex Flowmeter Flow Meter Transmitter 83FD06S1SSRJAD
Foxboro 83F-D06K2SSRJZ-D Vortex Flow Meter I/A Series 83FD06K2SSRJZD Transmitter
Foxboro 83F-D04S2SSRJA-D Vortex Flowmeter 83F
Foxboro 83F-D02S1SSRJA-D Vortex Flowmeter Flow Meter Transmitter 83FD02S1SSRJAD
Foxboro 83FD I/A Series Vortex Flowmeter **
Foxboro 83F-A01S1SSTNA Vortex Flowmeter, 1" 150#
FOXBORO 8364 8364
FOXBORO 834DP-INA1 834DPINA1
FOXBORO 8300 SERIES MAGNETIC FLOWTUBE 8310-SABA-TSJ-GFNA
FOXBORO 8300 SERIES MAGNETIC FLOWTUBE 8308-SABA-VSJ-GFGZ ST. A
FOXBORO 8300 SERIES MAGNETIC FLOWTUBE 8308-SABA-TSJ-GFNA 102590
FOXBORO 8300 SERIES MAGNETIC FLOWTUBE 8306-SABA-TSJ-GFNA ST. A
FOXBORO 8300 SERIES MAGNETIC FLOWTUBE 8306-SABA-TSJ-GFNA
FOXBORO 8300 SERIES MAGNETIC FLOWTUBE 8306-SABA-TSJ-GFGZ 102598
Foxboro 8300 Series Magnetic Flowtube 8303-SABA-TSJ-GFGZ
FOXBORO 8300 SERIES 1" MAGNETIC FLOW TUBE MOD:8301-SABA-TSJ-GFGZ #713959
FOXBORO 8300 SER. MAGNETIC FLOW TUBE 3" MOD:8303-SABA-TKJ-GFGZ #713749
FOXBORO 83 S-A02TAA 2IN TUBE VORTEX FLOW 10.5-50V-DC TRANSMITTER D257682
Foxboro 83 FD I/A Series Vortex Flowmeter
Foxboro 82N-31642-1 Plug-In Adapter Module *NICE*
FOXBORO 828837 828837
FOXBORO 827DF-IS1SMSA1-A 12.5-65V-DC PRESSURE TRANSMITTER D496974
FOXBORO 827DF-IS1SMSA1 13-65V 0-3.8MM-H2O DIFF PRESSURE TRANSMITTER B402426
FOXBORO 827DF-IS1SHKA1 12.5-65V-DC DIFFERENTIAL PRESSURE TRANSMITTER B402450
FOXBORO 827DF-IS1NMSA1-A 12.5-65V-DC 0-118IN-H2O PRESSURE TRANSMITTER B474056
FOXBORO 827DF-IS1NMSA1 827DFIS1NMSA1
FOXBORO 827DF-IS1NMKA1-C 12.5-65V-DC PRESSURE TRANSMITTER D492740
FOXBORO 827DF-IS1NMKA1-C 12.5-65V-DC 0-4FT-H2O PRESSURE TRANSMITTER B468566
FOXBORO 827DF-IS1NMKA1-C 12.5-65V-DC 0-28FT-H2O PRESSURE TRANSMITTER B468604
FOXBORO 827DF-IS1NMKA1-C 0-8FT-H20 12.5-60V-AC PRESSURE TRANSMITTER D203734
FOXBORO 827DF-IS1NMKA1 13-65V-DC PRESSURE TRANSMITTER 0-100% OUTPUT D468525
FOXBORO 827DF-IS1NMKA1 12.5-65V-DC 0-100% PRESSURE TRANSMITTER D448766
FOXBORO 827DF-IS1NM PRESSURE 12.5-65V-DC 0-5.5FT-H2O TRANSMITTER D207420
Foxboro 827DF-IS1NLSA1-A Electronic Level Transmitter 12.5-65VDC
FOXBORO 827DF-IS1NHSA-A
FOXBORO 827DF-IS1NHSA1-A 12.5-65V-DC PRESSURE TRANSMITTER D496948
Foxboro 827DF-IS1NHSA1 Electronic level transmitter, !
FOXBORO 827DF-IS1NHSA1 12.5-65V-DC PRESSURE TRANSMITTER D496944
Foxboro 827DF-IS1NHKA2 Pressure Transmitter 12.5-65VDC
FOXBORO 827DF-IS1NHKA1-C TRANSMITTER, 12.5-65 VDC ()
FOXBORO 827DF-IS1NHKA1-C TRANSMITTER ()
Foxboro 827DF-IS1NHKA1-C Pressure Transmitter 12.5-65VDC
FOXBORO 827DF-IS1NHKA1-C PRESSURE 12.5-65V-DC 0-15FT-H2O TRANSMITTER D206093
FOXBORO 827DF-IS1NHKA1-C ELECTRonIC TRANSMITTER, 4-20 MA, 12.5-65 VDC,
FOXBORO 827DF-IS1NHKA1-C 12.5-65V-DC 0-15FT-H2O PRESSURE TRANSMITTER D492742
FOXBORO 827DF-IS1NHKA1 D/P CELL 0-750IN-H2O PRESSURE TRANSMITTER B403785
FOXBORO 827DF-DS1SMSA1 827DFDS1SMSA1
FOXBORO 827DF-DS1SHSA-1 827DFDS1SHSA1
FOXBORO 827DF-DS1SHKA1-A 827DFDS1SHKA1A
FOXBORO 827DF-1S1NMSA1 TRANSMITTER **
FOXBORO 827DF-1S1NMSA1 12.5-65V-DC TRANSMITTER B404711
FOXBORO 827DF/FS1NHKA1-C ELECTRonIC TRANSMITTER FIELD TERMINAL, 12.5-65 VDC,
FOXBORO 823MP-IM2SEKB-A ELECTRonIC PRESSURE TRANSMITTER ***NIB***
FOXBORO 823MP-IM2SASA-A D/P CELL PRESSURE TRANSMITTER W/ FC-77 DIAPHRAGM
Foxboro 823MP DH3SASA Intelligent Transmitter
Foxboro 823EP-IM4SB6KD-M 4" Pressure Transmitter Cell
FOXBORO 823EP-IM3SC4KD-MA ELECTRonIC TRANSMITTER, 4-20 MA, 12.5-65 VDC,
FOXBORO 823EP-IM3SC4KD-MA ELECTRonIC TRANSMITTER, 12.5-65 VDC,
FOXBORO 823EP-IM3SC4KD-MA DIFF PRESSURE 65V-DC 0-30IN-H2O TRANSMITTER D204383
FOXBORO 823EP-IM3SC4KD-MA 0-10FT-H2O DIFFERENTIAL PRESSURE TRANSMITTER D203873
Foxboro 823EP-IM3SC4KD-M Electronic Pressure Differental Transmitter 12.5-65VDC
FOXBORO 823EP-HH1SA6KD 823EPHH1SA6KD
FOXBORO 823DP-S-A * NO BOX*
FOXBORO 823DP-I3S1SM2-AM 12.5-65V-DC 0-150IN-H2O PRESSURE TRANSMITTER D490648